MASTER PRODUCT CATALOG WORKHOLDING SOLUTIONS ©2025 JERGENS, INC JER1024 SPECIALTY FASTENERS LIFTING SOLUTIONS 15700 s. waterloo road. cleveland, oh 44110-3898 877.426.2504 | jergensinc.com | workholding@jergensinc.com WORKHOLDING SOLUTIONS | MASTER CATALOG
Jergens Inc is a global manufacturing leader of CNC machining custom workholding products. Today, you’ll find our vises, clamps & fixturing systems, tooling components, at work in just about every segment of the metalcutting industry on every continent. And our innovative engineered solutions like the patented Ball Lock® Mounting System and 5-axis workholding have changed the way manufacturers worldwide think about metalworking productivity. Support, Locate and Hold: Jergens Workholding Solutions has all the standard components you need, plus vises and innovative quick change fixturing systems to help you maximize your machine uptime. WORKHOLDING SOLUTIONS COMPANY INFORMATION..................................................1–2 QUICK CHANGE FIXTURING.........................................3–66 Ball Lock® Mounting System (Inch)................................................................6-26 Ball Lock® Mounting System (Metric)..........................................................27-43 Zero Point Mounting System.......................................................................44-66 MULTI-AXIS WORKHOLDING....................................67-112 Multi-Axis Workholding............................................................................... 68-81 Quick Change Pallet Systems.......................................................................82-96 Top Tooling.....................................................................................................97-109 Accessories................................................................................................... 110-112 AUTOMATION..................................................................113-122 MT-S Gripper System...................................................................................114-121 Machine Washdown Tool..................................................................................122 TOOLING COLUMNS..................................................123-132 PRODUCTION VISES...................................................133-172 Introduction to Design......................................................................................134-135 Production Vises.................................................................................................140-147 Self Centering Vises............................................................................................148-154 Production Vise Columns.................................................................................155-159 Hydraulic Production Vises............................................................................. 160-165 Vise Accessories...................................................................................................166-172 POWER CLAMPING.....................................................173-234 FIXTURING COMPONENTS LOCATING COMPONENTS.....................................235-258 WORKHOLDING COMPONENTS.........................259-306 LOW PROFILE CLAMPING.......................................307-372 Jergens OK-Vise®.........................................................................................313-362 Micro™ Clamps............................................................................................362-371 TOGGLE CLAMPS.......................................................373-437 True-Loc™ Clamps...................................................................................... 376-413 Heavy Duty Clamps....................................................................................417-437.
1 QUICK CHANGE FIXTURING - BALL LOCK® MOUNTING SYSTEM QUICK CHANGE FIXTURING - ZERO POINT MOUNTING SYSTEM Phone: 877-426-2504 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com W1-P1 COMPANY INFORMATION workholding solutions COMPANY INFORMATION Jergens Inc. was founded in 1942 by Jack Schron, Sr. and his father Christy, to provide standard components for building jigs and xtures. Today the fourth generation of family involvement continues stronger than ever. The company currently operates as three separate divisions: Jergens Manufacturing, ASG, Division of Jergens, Inc., and Acme Industrial Company. While all divisions are vital to the Jergens family, the manufacturing division is the centerpiece of our capabilities. In June 1999, Jergens moved into a new 110,000 square foot facility and prides itself by manufacturing over 80% of it’s product offering, as well as setting the standard for producing the highest quality components in our industry. Jergens Manufacturing now comprises 3 distinct business units: Workholding Solutions, Lifting Solutions and Specialty Fasteners. Building on its reputation of uncompromising quality standards, Jergens is committed to helping its customers achieve leaner, more pro table manufacturing, and continues to add products and engineered solutions for an integrated approach to “Manufacturing Efficiency.” Today, you’ll nd our tooling components, fasteners and hoist rings at work in just about every industry on every continent. And our innovative Quick Change Workholding Solutions like Ball Lock® Mounting System have changed the way manufacturers worldwide think about productivity. Jergens actively supports global, multinational and internationally based customers with metric dimensioned product offerings as well as many inch threaded products that are common in aerospace and industrial applications around the world. In important manufacturing markets in Canada, Europe, Asia and Latin America, Jergens representatives and stocking distributors have represented Jergens for more than 30 years. Our international representatives are trained technically on our products and provide expertise to customers and sub dealers in applying Jergens technologies to local industries. In recent years, two wholly owned affiliates were formed to serve the Chinese and Indian markets. Jergens (Shanghai) Commercial Co., Ltd, opened in 2006 and Jergens India Private Ltd., Navi Mumbai India opened in 2009. These fully registered trading subsidiaries employ trained multi-lingual engineers and commercial managers who provide marketing and importing, warehousing, distribution and technical support to our customers, distributors and local representatives. Acme Industrial, located in Carpentersville, Illinois, is a premium manufacturer of precision drill bushings and keylocking thread inserts. Our ASG Division specializes in products for light assembly ranging from torquecontrolled electric screwdrivers to automation systems. In addition to our unique product designs, we lead the industry with unparalleled customer service and delivery. Our website is a good example of our commitment to be the most innovative company in our industry. Customers and distributors can check stock and order on-line, view the Jergens catalog, and even download 2D, 3D and solid model CAD drawings in a variety of formats. Visit our website at www.jergensinc. com for the latest news and product information, as well as links to our other divisions. The Jergens family thanks you for your business. Jergens Company Pro le
Distribution of Jergens Products Jergens is proud to be represented by a network of quali ed distributors throughout the world. If you do not know the name of the distributor nearest you, please call Jergens Customer Service at 1-877-486-1454 or visit www.jergensinc.com. Quality Policy Jergens, Inc. manufactures and supplies only quality products. Our quality system is ISO 9001:2015 and AS9100:2016 Certi ed. Center-Pull and Side-Pull Hoist Rings are CE Certi ed. If there is a problem with any of our products, please contact your local Jergens Distributor or contact our Customer Service Department. Design Aids Jergens, Inc. offers several CAD drawing formats for use in xture design. Our internet site (www.jergensinc.com) offers our complete catalog with links to CAD drawings on most of our products. We also offer 3D solid models of our products via the internet. Application Assistance Jergens Inc. maintains a complete Technical Sales Department to work with you. Please feel free to call upon their knowledge and experience. Application videos are available for the Ball Lock® Mounting System, 5-Axis and Hydraulic Vise Column products at www.jergensinc.com or Youtube channel. Engineering Changes Product improvement is a continuing process at Jergens, Inc. Speci cations and engineering data are subject to change without notice. If current information is critical to your design, it is suggested that you contact the Jergens Customer Service Department, or download the most current drawing from our website*, to verify any dimensions or speci cations. Bar Coding Jergens’ boxed and bagged products are fully bar coded for automatic identi cation. The bar code labels contain the ASCII Code 39 format, which was chosen as being suitable for most bar code readers. Jergens’ bar codes will identify part numbers and manufacturer’s codes. Specials Jergens, Inc. will modify any item that is similar to our standard component parts. Please contact your Jergens Distributor with your request for a quote. Prints or sketches should be furnished if possible. Material and Finish Speci cations Stressproof®: A severely cold worked, furnace treated steel bar. Produced by LaSalle patented process to obtain high strength, free machinability, good wear, and minimum warpage in the bar. Alloy Steel - 4140 or equivalent Low Carbon Steel - Free Machining 1215, 1018, or equivalent 52100: QQS-624 Custom Design and Build Expertise All Jergens custom workholding xtures are engineered exactly for your complex components and ensure the fastest changeover times. Many of our custom solutions are assembled using standard or lightly- modi ed standard products as a basis, so we turn around xtures with the industry’s shortest lead times. Full custom solutions are also offered. * 3D Solid Models are available in multiple formats from www.jergensinc.com Jergens, Inc. Manufacturing Number: 697830 FSCM #94882 ISO 9001:2008 Registration #00010133 ISO 9001:2015 Certi cate Number: 20.184.2 AS9100:2016 Certi cate Number: 20.184.1 QUICK CHANGE FIXTURING - ZERO POINT MOUNTING SYSTEM Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA W2-P1 COMPANY INFORMATION workholding solutions COMPANY INFORMATION
QUICK CHANGE FIXTURING Ball Lock® Mounting System (Inch) Ball Lock® for Rotary Indexers ...............................16–17 Ball Lock® Accessories .............................................22–24 Ball Lock® Selector Guides............................................ 26 Commonly Asked Questions About the Ball Lock® Mounting System .....................................................6–7 Fast Acting Ball Lock® Shanks ...................................... 23 Fixture Keys, Sine ...........................................................23 Fixture Plates............................................................. 10–11 Fixture Plates for Multi-Purpose Subplates .................9 Fixture Plates for QLS .....................................................12 Fixture Plates for Tooling Columns............................. 15 Jigsaw Interlocking Plates ............................................ 10 Liners ................................................................................ 19 Liners, Stainless Steel .................................................... 21 Modular Grid Fixture Plates ......................................... 10 Multi-Purpose Subplates .................................................9 Quick Change Kits .......................................................... 25 Receiver Bushings .......................................................... 19 Receiver Bushings, Stainless Steel .............................. 21 Repair Kits ........................................................................ 18 Shanks .............................................................................. 18 Shanks, Stainless Steel .................................................. 20 Subplates ............................................................................8 Subplates for Tooling Columns ................................... 15 Tooling Columns, 4-Sided............................................. 14 Tooling Columns, T-Columns ........................................13 Ball Lock® Mounting System (Metric) Ball Lock® for Rotary Indexers ...............................35–36 Ball Lock® Accessories .............................................41–42 Fast Acting Ball Lock® Shanks ...................................... 41 Fixture Plates.............................................................30–31 Fixture Plates for Multi-Purpose Subplates .............. 29 Fixture Plates for Tooling Columns............................. 34 Jigsaw Interlocking Plates ............................................ 30 Liners ................................................................................38 Liners, Stainless Steel ....................................................40 Modular Grid Fixture Plates .........................................30 Multi-Purpose Subplates .............................................. 29 Quick Change Kits .......................................................... 43 Receiver Bushings .......................................................... 38 Receiver Bushings, Stainless Steel .............................. 40 Repair Kits ........................................................................ 37 Shanks .............................................................................. 37 Shanks, Stainless Steel .................................................. 39 Subplates ......................................................................... 28 Subplates for Tooling Columns ...................................34 Tooling Columns, 4 sided.............................................. 33 Tooling Columns, T-Columns ....................................... 32 Zero Point Mounting System Clamping Bracket ........................................................... 58 Pull Studs & Engagement Screws..........................49–50 Zero Point Subplates .............................................. 63–65 Clamping and Positioning ............................................ 48 Flange Type Installation Module...........................58–59 Clamping Modules ......................................................... 51 Manual ZPS ...................................................................... 60 Double Sided Manual ZPS ............................................ 61 Machinable Blanks ......................................................... 61 T-Slot Pull Studs .............................................................. 62 Fixture Plates................................................................... 66 Installation Clamping Modules .............................52–55 Raised/Mounted Clamping Module .....................55–57 System Overview..................................................... 44–47 QUICK CHANGE FIXTURING W3-P1
We Put It All Together… In Seconds. Maximize productivity levels and dramatically increase throughput with Ball Lock®. The Ball Lock® Mounting System is used as a Quick Change Solution on the following: • CNC Machines • Palletized Fixtures • Stamping • Fabricating • Injection Molding • Packaging Machines • Assembly Machines • EDM • Robotics • Welding Fixtures Looking to realize the full bene ts of lean manufacturing? Then you need the one system that puts it all together, so you can put it all together…and that’s Ball Lock®. Ball Lock® is the industry’s most popular quick-change, xturing- exible mounting system that can be con gured to create lean-optimized solutions for your most demanding needs. QUICK CHANGE FIXTURING - ZERO POINT MOUNTING SYSTEM Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA W4-P1 BALL LOCK® MOUNTING SYSTEM workholding solutions QUICK CHANGE FIXTURING - BALL LOCK® MOUNTING SYSTEM 4
Accurately Locate and Lock Fixture Plates to Subplates in Seconds… With No Indicating Required. Previous Set Up Method: Located part with dowel pins, bolted part to tombstone xture. Indicated part to zero datum point. Set Up Using Ball Lock® System: Mount parts to xture plate while machining other parts. Mount xture plate to tombstone using Ball Lock® shanks. No indicating required because system provides + 0.0005 (±0.013mm) repeatability. Previous Set-Up Time: 15 minutes Set Up Time With Ball Lock® System: 60 seconds Drilling and reaming forged part. Previous Set Up Method: Fixture plate located with dowel pins bolted to machine base. Fixture plate and parts indicated. Set Up Using Ball Lock® System: Parts are pre-mounted on xture plate, which is then mounted to machine base using Ball Lock® shanks. No need to indicate. Previous Set Up Time: 7 minutes Set Up Time with Ball Lock® System: 60 seconds Drilling and tapping cylindrical bodies. Previous Set Up Method: Fixture located and bolted to tombstone. Had to be indicated. Set Up Using Ball Lock® System: Fixture plate mounted and located with Ball Lock® shanks. No need to indicate. Previous Set Up Time: 12 minutes Set Up Time with Ball Lock® System: 45 seconds Machining aircraft valve parts Previous Set Up Method: New Project. New Machine.No Prior History. Set Up Using Ball Lock® System: Using Ball Lock® Jig Saw Plate on Multi-Purpose Subplate enables operator to mount two more vises on the xture. No indicating needed. Previous Set Up Time: New Set Up. Set Up Time With Ball Lock® System: 80 seconds setting up six vises. Lean Manufacturing and Set Up Reduction Applications Machining Cast Part CNC Machine Base: CNC Vertical Machining Center Two-Sided Tombstone QUICK CHANGE FIXTURING - ZERO POINT MOUNTING SYSTEM Phone: 877-426-2504 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com W5-P1 QUICK CHANGE FIXTURING - BALL LOCK® MOUNTING SYSTEM 5 workholding solutions BALL LOCK® MOUNTING SYSTEM
Locates The Ball Lock® System accurately positions your xtureplate with a repeatability of ±0.0005" (±0.013mm) or better, minimizing the need to indicate your xture. The Ball Lock® Mounting System is designed to speed the accurate locating and locking of xture plates to subplates. The system consists of three parts: a Locating Shank, a Liner Bushing, and a Receiver Bushing. Using the Ball Lock® Mounting System is a simple process: Install a subplate with receiver bushings on your machine table; add your xture plate with two locating liner bushings; then insert two locating shanks through the liners and into the receiver bushings to provide accurate location. 21/ 2 turns of the set screw in each of the locating shanks provides positive holding force. Additional Ball Lock® Shanks are inserted through clearance holes in the xture plate and set screws tightened for additional holding force distributed across the xture plate. It is recommended that the use of the Ball Lock® Mounting System for locating and clamping of xture plates be incorporated in a systematic process. All xture plates should have two locating points positioned as far apart as possible. There Locks The Ball Lock® System securely holds xture plates to subplates with up to 20,000 lbs. (9000 Kg) of hold-down force per shank. The Ball Lock® Mounting System provides a method of quickly and accurately locating xtures onto machine tables. The Ball Lock® Mounting System has done for machining centers what the Japanese SMED concept did for presses. Instead of single minute exchange of dies, Ball Lock® provides single minute exchange of xtures. Fixtures can often be exchanged in less than a minute and with position repeatability of ±0.0005"(±0.013mm). Fixtures can be exchanged between different machines when both are using the Jergens Ball Lock® Mounting System. Commonly Asked Questions Q. What is the Ball Lock® Mounting System? A. It is a means of locating and locking two at surfaces together, normally a xture plate and a sub-plate. Q. How does it locate? A. Similar to locating pins, two Ball Lock® shanks (pins) pass through two precision liner bushings on the xture plate and into two precision receiver bushings on the subplate. Q. How does it lock? A. Inside the shank are three balls that expand into a tapered groove in the receiver bushing. This action draws the plates together. The locking balls are activated by turning a setscrew in the head of the shank, which pushes a 4th ball to distribute the clamping forces between the 3 locking balls. NOTE: Aluminum and steel expand at different rates. Please take this information into consideration when creating your own Ball Lock® xture and subplates. Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA W6-P1 BALL LOCK® MOUNTING SYSTEM workholding solutions 6 QUICK CHANGE FIXTURING - ZBEARLOL LPOCINKT MOUNTING SYSTEM ® MOUNTING SYSTEM
Back Mount Bushing Ball Lock® Shank Fixture Plate Liner Bushing Ball Lock® Shank Liner Bushing Subplate Drilled Hole Slip Fit Hole Press Fit Hole Socket Head Cap Screws (3) Face Mount Bushing Fixture Plate Counter-Bored Hole Machine Table or Subplate is no advantage to having more than two locating points. If more than two anged shanks are required to provide additional hold- down force, omit liner bushings in the additional holes in the xture plate and allow 0.030"(0.76mm) over the nominal size. The additional clearance will insure that these holes have no in uence on the locating holes. How accurate should positioning be? The center distance of the receiver bushings in the machine table, tombstone, or subplate should be as accurate as possible ±0.0002"(±0.005mm) recommended. Accurate location will assure interchangeability of numerous xture plates. For accurate repeatability within ±0.0005"(±0.013mm) of true position, both liner bushings in the xture plate should be primary liners and the center distance tolerance should be ±0.0002"(±0.005mm). For a slightly looser t, repeatability within ±0.0015"(±0.04mm) of true position, use one primary and one secondary liner with a center distance tolerance of ±0.001" (±0.03mm). Q. How many shanks are required to locate and lock each fixture? A. Only two shanks, passing through bushings in the xture plates, are required for location. However, additional shanks passing through clearance holes in the xture plate will provide additional holding force distributed across the plate. Q. Is there a preferable location for the liner bushing? A. System repeatability is improved if the liners are located at opposite corners of a rectangular xture plate. For consistency, we recommend locating the liner bushings at top left and bottom right. Q. What are the advantages of using the Ball Lock® System over the conventional method of dowel pins and cap screws? A. Both locating and locking are accomplished in the same motion. Ball Lock® shanks require only 2.5 turns to lock a 1/2–13 (M12) screw with ¾"(18mm) of thread engagement require 10 turns to lock. On CNC machines, the repeatability of xture locations makes indicating of the xture unnecessary. Q. How do I recess the fixtureplate for a clear surface? A. Counterbore the xture plate to a diameter large enough to allow easy removal of the shank. Note: The thickness of the plate section under the head of the shank is critical and must conform to mounting instructions . Q. What if my plate is thinner than the recommended thickness? A. By adjusting the depth of the counterbore for the receiver bushing in the subplate, you can still use the Ball Lock® System. If there are any questions on this type of application, please call 1-877-426-2504. Q. Can I use the shanks in a heated environment? A. The shank is made of alloy steel, heat treated to 40-45 Rc and should with stand temperatures up to 400°F.(200°C). Note: Thermal expansion of xture plates may affect the center distance tolerance and repeatability. Mounting Method With Back Mount Bushing Mounting Method With Face Mount Bushing QUICK CHANGE FIXTURING - ZERO POINT MOUNTING SYSTEM Phone: 877-426-2504 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com W7-P1 QUICK CHANGE FIXTURING - BALL LOCK® MOUNTING SYSTEM 7 workholding solutions BALL LOCK® MOUNTING SYSTEM
˚ ˚ ˚ ˚ ˚ ˚ ˚ ˚ ˚ ˚ ˚ ˚ 10 2.50 2.50 15 12.0000 3/4 8.0000 (2) 16mm face mount bushings installed (4)1/2 dia. for mounting to table 5/8 Bored holes for sine xture keys (2) places • • • • • • • • • • • • 12.0000 (2) 20mm face mount bushings installed 5/8 Bored holes for sine xture keys (2) places 12.0000 6.000 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 12.0000 16 11.000 2.0 6.000 (12) 20mm face mount bushings installed 9.0000 12.5 5/8 Bored holes for sine xture keys (2) places 1.600 25 12.0000 6.000 Equipped with four installed 16mm receiver bushings and 1/2" mounting holes. Used with the Bridgeport™ style xture plates 28731 or 28831. • Thickness: 3/4" ±0.005" • Parallel within 0.001" Equipped with twelve installed 20mm receiver bushings to easily locate and mount Jergens Standard Fixture Plates: Equipped with four 20mm receiver bushings for use with 14x14 or 16x16 xture plates. Ideal for horizontal machining centers or multiple pallet machining centers. • Fremax™ 15 steel plate or equivalent • Thickness: 1-1/8" ±0.005" • Parallel within 0.001" Ball Lock® Standard Subplates 16x16 Subplate 25x16 Dual Station Subplate 15x10 Bridgeport™ – Style Subplate • Fremax™ 15 steel plate or equivalent • Thickness: 1-1/8" ±0.005" • Parallel within 0.001" Ball Lock® Quick Change Kits include all components needed in a single package. See page 25 for details. 28713 or 28715 28711 49111 Part Number Wt (lbs) 49101 81 Part Number Wt (lbs) 49111 128 Part Number Wt (lbs) 49121 32 Aluminum Plate Part Number Steel Plate Part Number Number of Fixture Plates Plate Width and Length 28713 28813 1 14"x14" 28715 28815 1 16"x16" 28711 28811 2 12"x14" QUICK CHANGE FIXTURING - ZERO POINT MOUNTING SYSTEM Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA W8-P1 BALL LOCK® MOUNTING SYSTEM workholding solutions QUICK CHANGE FIXTURING - BALL LOCK® MOUNTING SYSTEM 8 INCH FIXTURE/SUBPLATES
The Jergens Multi-Purpose Subplate accommodates a wide variety of xture plates and vises. This versatility facilitates using the same VMC for diverse products in repetitive runs, long and short batch sizes. Multi-Purpose Subplates • FreMax™ 15 Steel or Equivalent • Thickness: 1 1/4" ±0.005" • Parallel within 0.001" 40x20 Multi-Purpose Subplate Fixture Plate Options for Multi-Purpose Subplates – Aluminum or Steel 28706 28800/28801 49406 28719 28713 or 28715 28727 49112 Part Number Wt (lbs) 49112 285 Fixture Plate*/Vise Part Number Thickness of Fixture Plate Number of Fixture Plates/Vises That Mount on Multi-Purpose Subplate Receiver Bushing Center Distance Receiver Bushing Size Required Ball Lock® Shank Part Number Number of Shanks Required Per Fixture Plate/Vise 28713 (14 x 14) Fixture Plate 3/4" 2 12 x 12 20 mm 49601 4 28715 (16 x 16) Fixture Plate 3/4" 2 12 x 12 20 mm 49601 4 28800 (16 x 16) Modular Grid Plate 1 1/8" ** 2 12 x 12 20 mm 49601 4 28801 (16 x 16) Modular Grid Plate 1 1/8" *** 2 12 x 12 20 mm 49602 4 28706 Jigsaw Interlocking Plate 3/4" 4 8 x 12 20 mm 49601 3 28727 (20 x 20) Fixture Plate 1" 2 17 x 17 25 mm 49612 4 28719 (20 x 16) Fixture Plate 3/4" 1 16 x 12 20 mm 49601 4 49406 6" Jigsaw Base Vise 3/4" 4 8 x 12 20 mm 49601 3 *See next page for dimensional data on fixture plates. Part numbers shown for aluminum plates, also available in steel. **Counterbored to 3/4" at mounting holes. ***Counterbored to 1" at mounting holes. QUICK CHANGE FIXTURING - ZERO POINT MOUNTING SYSTEM Phone: 877-426-2504 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com W9-P1 QUICK CHANGE FIXTURING - BALL LOCK® MOUNTING SYSTEM 9 INCH FIXTURE/SUBPLATES workholding solutions BALL LOCK® MOUNTING SYSTEM
(2) 20mm Primary Liners Installed Clearance holes for holddown (2) places 6.000 12.0000 5/8" Bored hole for sine xture keys (2) places 12.0000 12.0000 16.00 16.00 12.0000 12.0000 1.50 TYP. 1.50 TYP. (2) 20MM PRIMARY LINERS INSTALLED (2) CLEARANCE HOLES FOR HOLDDOWN A Fixture Plates Jigsaw Interlocking Fixture Plate 14x14x3/4" Fixture Plate 20x20x1" Fixture Plate • Cast Aluminum or FreMax™ 15 Steel or equivalent • Thickness: 1" ±0.005" • Parallel within 0.001" Steel • Mounts to subplates with Ball Lock® Shank 49612 (25 x 1") 16x16 Modular Grid Fixture Plate • FreMax™ 15 Steel or equivalent • Thickness: 1 1/8" ±0.005" • Parallel within 0.001" • Cast Aluminum or FreMax™ 15 Steel or equivalent • Thickness: 3/4" ±0.005" • Parallel within 0.001" Steel • For use with narrow base 4" or 6" vise models • Design allows close vise spacing for more parts per run • Easily mounts to Subplates using the Ball Lock® Shank 49601 (20 x 3/4") • Useful for high density xturing of small parts 16x16x3/4" Fixture Plate • Cast Aluminum or FreMax™ 15 Steel or equivalent • Thickness: 3/4" ±0.005" • Parallel within 0.001" Steel • Mounts to subplates with Ball Lock® Shank 49601 (20 x 3/4") 17.0000 17.0000 (2) 25mm Primary Liners Installed Clearance holes for holddown (2) places 5/8" Bored hole for sine xture key (2) places 8.500 (2) 20mm Primary Liners Installed Clearance hole for holddown Aluminum Plate Part Number Wt (lbs) 28713 14 Aluminum Plate Part Number Wt. (lbs) 28727 38 Aluminum Plate Part Number Wt (lbs) 28715 18 Steel Plate Part Number Wt (lbs) 28813 42 Steel Plate Part Number Wt. (lbs) 28827 114 Part No. A ±.005 (in) Wt. (lbs) Shank Part No. 28800 0.75 70 49601 28801 1.00 80 49602 Steel Plate Part Number Wt (lbs) 28815 55 Aluminum Plate Part No Wt. (lbs) Steel Plate Part No Wt. (lbs) A (in) B (in) C (in) D (in) Jergens Vise P/N 28705 6 28805 19 7.97 5.97 15.00 6.00 49401 28706 11 28806 34 9.97 7.97 16.00 8.00 49402 QUICK CHANGE FIXTURING - ZERO POINT MOUNTING SYSTEM Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA W10-P1 BALL LOCK® MOUNTING SYSTEM workholding solutions QUICK CHANGE FIXTURING - BALL LOCK® MOUNTING SYSTEM 10 INCH FIXTURE/SUBPLATES
A B C D 5/8" BORED HOLES FOR SINE FIXTURE KEYS (2) PLACES PRIMARY LINERS (2) PLACES CLEARANCE HOLES FOR HOLDDOWN (2) PLACES 15x10x3/4" Fixture Plate Bridgeport™ Style • Machined to close tolerances • Repeatability ±0.0005" or better • Reduces xture set-up and assembly time • Provided with 5/8" bored holes for sine xture keys • For horizontal or vertical machining centers, Tool Room Mills, or multiple pallet machining centers • Cast Aluminum or FreeMax™ 15 Steel or equivalent • Thickness tolerance ±0.005" • Parallel within 0.001" Steel • 6061–T-651 Aluminum plates, within .001 available upon request 12x14x3/4" Fixture Plate Ball Lock® Fixture Plates Custom Sizes Available Jergens will make Ball Lock® xture plate or subplates to your speci cations. Call 1-877-426-2504 for further information. Ball Lock® Fixture Plates with 2 Primary Liners Installed 8.0000 5/8 Bored Holes for Sine Fixture Keys (2) Places Clearance Hole for Holddown (2) Places (2) 16mm Primary Liners Installed (2) 20mm Primary Liners Installed 5/8 Bored holes for sine xture keys (2) places 9.0000 6.000 12.0000 12.0000 4.000 Clearance Hole for Holddown (2) Places Part No. Aluminum Wt. (lbs) Part No. Steel Wt. (lbs) A (in) B (in) C (in) D (in) Thickness (in) ±.005 Liner Size (mm) Shank Part No. 28711 12 28811 36 12 14 9 12 0.75 20 49601 28713 14 28813 42 14 14 12 12 0.75 20 49601 28714 19 28814 54 14 14 12 12 1.00 20 49602 28715 18 28815 55 16 16 12 12 0.75 20 49601 28716 24 28816 73 16 16 12 12 1.00 20 49602 28717 18 28817 55 16 16 14 14 0.75 20 49601 28719 23 28819 68 20 16 16 12 0.75 20 49601 28722 16 28822 48 12 14 9 12 1.00 25 49612 28724 19 28824 56 14 14 12 12 1.00 25 49612 28726 24 28826 73 16 16 12 12 1.00 25 49612 28727 38 28827 114 20 20 17 17 1.00 25 49612 28731 11 28831 32 15 10 12 8 0.75 16 49608 28732 58 28832 177 25 25 21 21 1.00 35 49632 Aluminum Plate Part Number Wt (lbs) 28731 11 Aluminum Plate Part Number Wt (lbs) 28711 12 Steel Plate Part Number Wt (lbs) 28831 32 Steel Plate Part Number Wt (lbs) 28811 36 QUICK CHANGE FIXTURING - ZERO POINT MOUNTING SYSTEM Phone: 877-426-2504 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com W11-P1 QUICK CHANGE FIXTURING - BALL LOCK® MOUNTING SYSTEM 11 INCH FIXTURE/SUBPLATES workholding solutions BALL LOCK® MOUNTING SYSTEM
= Jergens QLS Quick Locating System (QLS) Bushings are hardened and ground for accurate and repeatable setups. Use in combination with 12mm QLS dowel pins or shoulder screws. 16x16 QLS Fixture Plate • FreMax™ 15 Steel or equivalent • Thickness: 1.378" ± 0.002" • Parallel within 0.001" • Mounts to subplates with Ball Lock® Shank 49601 (20 x 3/4") QLS Compatible Tooling Configuration Options Machine Table Ball Lock Subplate 28802 Steel Plate Part Number Wt (lbs) 28802 84 QUICK CHANGE FIXTURING - ZERO POINT MOUNTING SYSTEM Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA W12-P1 BALL LOCK® MOUNTING SYSTEM workholding solutions QUICK CHANGE FIXTURING - BALL LOCK® MOUNTING SYSTEM 12 INCH FIXTURE/SUBPLATES
Corresponding Fixture Plates, Subplates and Ball Lock® Shanks Cast Iron T-Columns With Ball Lock® Receiver Bushings Installed • Class 40 Cast Iron • Also available in Aluminum • Ball Lock® Receiver Bushings and Liner Bushings installed • Perpendicularity is 0.001" per foot Ball Lock® T-Columns Custom Sizes Available with or without Ball Lock® We are able to quote you on your special requirement with or without the Ball Lock® Mounting System. Call 1-877-426-2504 for design speci cation information. Engineering Changes Product improvement is a continuing process at Jergens. Speci cations and engineering data are subject to change after publishing. Contact Jergens Technical Sales Department to verify any dimensions or speci cations. Use Hoist Ring 23411, see Lifting Solutions Catalog or Master Catalog for lifting and handling – Order separately. Fixture Plate Tooling Column Subplate See page 15 for Fixture Plates and Subplates *Note: Window sections are also available on T-Columns. Specify window size and location (Q and R Dimensions). Pallet Size (mm) Part Number C (in) D (in) E (in) F (in) G (in) H (in) I (in) J (in) K (in) L (in) M(in) N (in) O (mm) P (mm) Wt. (lbs) 400 69101 16.375 1 15.75 15.75 14 14 14 14 4 19.875 4.875 3.5 20 20 425 400 69102 16.375 1 15.75 15.75 12 12 12 12 4 19.875 5.875 3.5 20 20 425 500 69111 22.375 1 19.68 19.68 19 17 17 17 4.7 25.875 5.375 3.5 25 25 700 500 69112 22.375 1 19.68 19.68 17 17 17 17 4.7 25.875 7.375 3.5 25 25 700 630 69121 26.375 1.5 25 25 23 22 21 21 4 29.875 5.375 3.5 35 25 1125 Pallet Size (mm) T-Column Part Number Aluminum Fixture Plate Part Number Steel Fixture Plate Part Number Fixture Plate Size Fixture Plate Ball Lock® Shank Part Number Shank Size Subplate Part Number Subplate Ball Lock® Shank Part Number Shank Size 400 69101 28717 28817 16 x 16 49601 20mm x 3/4 49102 49602 20mm x 1 400 69102 28715 28815 16 x 16 49601 20mm x 3/4 49101 49602 20mm x 1 500 69111 28745 28845 20 x 22 49612 25mm x 1 49103 49612 25mm x 1 500 69112 28727 28827 20 x 20 49612 25mm x 1 49103 49612 25mm x 1 630 69121 28746 28846 25 x 26 49612 25mm x 1 49104 49633 35mm x 1-1/2 QUICK CHANGE FIXTURING - ZERO POINT MOUNTING SYSTEM Phone: 877-426-2504 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com W13-P1 QUICK CHANGE FIXTURING - BALL LOCK® MOUNTING SYSTEM 13 INCH FIXTURE/SUBPLATES workholding solutions BALL LOCK® MOUNTING SYSTEM
Corresponding Fixture Plates, Subplates and Ball Lock® Shanks Custom Sizes Available with or without Ball Lock® We are able to quote you on your special requirement with or without the Ball Lock® Mounting System. Call 1-877-426-2504 for design speci cation information. Engineering Changes Product improvement is a continuing process at Jergens. Speci cations and engineering data are subject to change after publishing. Contact Jergens Technical Sales Department to verify any dimensions or speci cations. Cast Iron 4-Sided Tooling Columns With Ball Lock®Receiver Bushings Installed • Class 40 Cast Iron • Also available in Aluminum • Ball Lock® Receiver Bushings and Liners installed • Provides accurate xturing base for CNC machining centers • Perpendicularity is 0.001" per foot Ball Lock® 4-Sided Tooling Columns Use Hoist Ring 23411, see Lifting Solutions Catalog or Master Catalog for lifting and handling – Order separately. Fixture Plate Tooling Column Subplate See page 15 for Fixture Plates and Subplates Pallet Size (mm) Part Number A (in) B (in) C (in) D (in) E (in) F (in) G (in) H (in) I (in) J (in) K (in) L (in) M(in) N (in) O (mm) P (mm) Wt. (lbs) 400 69001 10 10 20 1 16 16 18 6.75 14 14 1.75 23.875 4.875 3.875 20 20 510 500 69011 12 12 25 1 20 20 22 8 17 17 1.625 28.875 5.375 3.875 25 25 736 630 69021 16 16 26 1.5 25 25 23 11.5 21 21 2 29.875 5.375 3.875 35 25 1122 Pallet Size (mm) T-Column Part Number Aluminum Fixture Plate Part Number Steel Fixture Plate Part Number Fixture Plate Size Fixture Plate Ball Lock® Shank Part Number Shank Size Subplate Part Number Subplate Ball Lock® Shank Part Number Shank Size 400 69001 28741 28841 10 x 20 49601 20mm x 3/4 49102 49602 20mm x 1 500 69011 28742 28842 12 x 25 49612 25mm x 1 49103 49612 25mm x 1 630 69021 28743 28843 16 x 26 49612 25mm x 1 49104 49633 35mm x 1-1/2 QUICK CHANGE FIXTURING - ZERO POINT MOUNTING SYSTEM Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA W14-P1 BALL LOCK® MOUNTING SYSTEM QUICK CHANGE FIXTURING - BALL LOCK® MOUNTING SYSTEM 14 workholding solutions INCH FIXTURE/SUBPLATES
A Fixture Plates for Standard Tooling Columns and T-Columns Supplied with 2 primary Ball Lock® Liner Bushings installed. Fixture Plates for Tooling Column Subplates Supplied with 2 primary Ball Lock® Liner Bushings installed. Subplates For Tooling Columns and Fixture Plates Standard Steel Subplates for Tooling Columns Subplate Mounting holes can be provided per customer specification. Supplied with Ball Lock® Receiver Bushings installed. 5/8 Bored holes for sine xture keys (2) places 5/8 Bored holes for sine xture keys (2) places Clearance Hole for Holddown (2) Places Clearance Hole for Holddown (2) Places 5/8 Bored holes for sine xture keys (2) places Receiver Bushings Installed 49103-C Dual Pattern (2) Primary Liners Installed (2) Primary Liners Installed Part Number Pallet Size (mm) For Tooling Columns Ball Lock® Pattern Receiver Size (mm) Thickness of Subplate (in.) ±0.005 Wt. (lbs) A (in.) B (in.) 49102 400 69001, 69101 14 14 20 1 1/8 79 49103 500 69011, 69111 17 17 25 1 1/4 137 49103-C 500 69101, 69001 14/17 14/17 20/25 1 1/4 137 — — 69111, 69011 Dual Dual Dual 1 1/4 — 49104 630 69021, 69121 21 21 35 1 3/8 240 Pallet Size (mm) Part Number For Tooling Columns Type Fixture Plate Size (in.) Fixture Plate Thickness ±0.005" Ball Lock® Pattern Liner Size (mm) Aluminum (lbs) Steel (lbs) H (in.) G (in.) 400 28741 14 28841 43 69001 4-S 10x20 3/4 6.75 18 20 500 28742 28 28842 85 69011 4-S 12x25 1 8 22 25 630 28743 39 28843 118 69021 4-S 16x26 1 11.50 23 25 400 28717 18 28817 55 69101 T 16x16 3/4 14 14 20 400 28715 18 28815 55 69102 T 16x16 3/4 12 12 20 500 28745 41 28845 125 69111 T 20x22 1 17 19 25 500 28727 38 28827 114 69112 T 20x20 1 17 17 25 630 28746 61 28846 184 69121 T 25x26 1 22 23 25 Pallet Size (mm) Part Number For Subplate Plate Dim. Fixture Plate Thickness ±0.005" Ball Lock® Pattern Liner Size (mm) Aluminum (lbs) Steel (lbs) E (in.) F (in.) I (in.) J (in.) 400 28717 18 28817 55 49102 16 16 3/4 14 14 20 500 28727 38 28827 114 49103 20 20 1 17 17 25 630 28732 58 28832 177 49104 25 25 1 21 21 35 Custom Sizes Available with or without Ball Lock® We are able to quote you on your special requirement with or without the Ball Lock® Mounting System. Call 1-877-426-2504 for design speci cation information. QUICK CHANGE FIXTURING - ZERO POINT MOUNTING SYSTEM Phone: 877-426-2504 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com W15-P1 QUICK CHANGE FIXTURING - BALL LOCK® MOUNTING SYSTEM 15 INCH FIXTURE/SUBPLATES workholding solutions BALL LOCK® MOUNTING SYSTEM
Ball Lock® For 4th Axis Rotary Indexers Problem: Rotary indexers increase the versatility of vertical machining centers, yet they offer one major challenge: set-up is so time-consuming that it may limit a machine’s exibility. In many cases, machinists dedicate their 4th Axis tool to a single machine to avoid the agony of an extended set-up and changeover. Benefits: • Maximize indexer utilization • Eliminate lengthy set-ups • Accurate xture plate chanegover in seconds Jergens’ Solution: Ball Lock® Mounting System for Indexers provides a double solution. First, Ball Lock® mounting plates free up your machine for additional work by allowing a fast and accurate installation and removal of the complete indexer. Avoid hours of set up. The Ball Lock® System does it in minutes, with repeatability at ±0.0005" (±0.013mm). Low pro le, positive clamping, proven in over many years of eld use. Second, the Ball Lock® System provides your xture plate changeover. By mounting the round subplate to the indexer faceplate, you’ll “plug-in” new xtures in record time (less than 60 seconds). Subplates and fixture plates come with bushings pre-installed. Ball Lock® Subplate Ball Lock® Shanks Indexer Face Plate Workpiece Ball Lock® Fixture Plate For Holding Production Workpiece Ball Lock® Fixture Plate For Mounting Indexer to Subplate and Machine Table QUICK CHANGE FIXTURING - ZERO POINT MOUNTING SYSTEM Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA W16-P1 BALL LOCK® MOUNTING SYSTEM workholding solutions QUICK CHANGE FIXTURING - BALL LOCK® MOUNTING SYSTEM 16 INCH FIXTURE/SUBPLATES
Round Ball Lock® Fixture Plates and Subplates Engineering Changes Product improvement is a continuing process at Jergens. Speci cations and engineering data are subject to change without notice. If current information is critical to your design, it is suggested that you contact Jergens Technical Sales Department to verify any dimensions or speci cations. Standard Round Custom Round Plates Indexer: Make: Model: Diameter: Light Duty or Heavy Duty: Through Hole Bore: CNC Machine: Make: Model: Weight Capacity: Indexer Faceplate: T-Slot Size: Con guration/Orientation: or Drilled Tapped Hole Size: Con guration/Orientation: • Cast Aluminum or FreeMax™ is steel or equivalent • Thickness ± 0.005" • Paralell within 0.001" Steel Cast Aluminum, FreeMax™ or Steel equivalent Metric sizes also available; please call for information. Fixture Plate Subplate Part Number Alum. A B Thick. ±0.005" Ball Lock® Receiver Center Hole Weight (lbs) 49107 8" 6" 3/4 16mm 1.00" 11.0 49108 10" 8" 1 20mm 2.00" 21.0 49109 12" 10" 1 20mm 2.00" 33.0 Part Number Alum. Part Number Steel A B Thick. ±0.005" Ball Lock® Liner Ball Lock® Shank Weight (lbs) Alum. Weight (lbs) Steel 28707 28807 8" 6" 3/4 16mm 49608 3.5 12.0 28708 28808 10" 8" 1 20mm 49602 7.0 28.0 28709 28809 12" 10" 1 20mm 49602 11 33.0 28710 28810 14" 12" 1 20mm 49602 15.0 43.0 QUICK CHANGE FIXTURING - ZERO POINT MOUNTING SYSTEM Phone: 877-426-2504 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com W17-P1 QUICK CHANGE FIXTURING - BALL LOCK® MOUNTING SYSTEM 17 INCH FIXTURE/SUBPLATES workholding solutions BALL LOCK® MOUNTING SYSTEM workholding solutions
Locating and Clamping Shank Dimensions Each Kit Includes: • Replacement Screw • Locking Balls • Drive Ball • O-Ring Ball Lock® Repair Kits Any Ball Lock® application requires at least two sets of shanks, receiver bushings and liners. The liners are placed into the xture plate to insure extremely accurate positioning. If more than two shanks are required (to provide additional hold down force), omit the liner bushing so that these additional holes will not interfere with your primary locating holes. • Material: Shank/Bushing, 4340 Liner, 52100 • Finish: Black Oxide • Heat Treat: Shanks, RC 40-45 Bushings, RC 50-54 Liners, RC 62-64 • Operating Temperature Range -20° to 400°F, -30° to 200°C Locating and Clamping Shanks See page 23 for Fast Acting Shanks. Stainless Steel available. See Page 20-21 Shank Diameter (mm) A Fixture Plate Thickness ±0.005 Shank Part Number Head of Shank Length Under Head D Hex Wrench Size for Set Screw Maximum Recommended Shank Repair Kit Part Number Height B Diameter C Screw Torque (Ft/lb) Hold-Down Force (lbs) Screw Torque (Ft/lb) Hold-Down Force (lbs) 13 0.50 49605 0.25 0.87 1.08 3/32 1.2 750 1 625 49905 — 0.75 49606 — — 1.33 — — — — — 49906 — 1.25 49604 — — 1.83 — — — — — 49904 16 0.50 49607 0.32 1.50 1.15 1/8 3 1200 2 800 49907 — 0.75 49608 — — 1.4 — — — — — 49908 — 1.25 49609 — — 1.90 — — — — — 49909 20 0.75 49601 0.38 1.75 1.53 1/8 4 3000 3 2250 49901 — 1.00 49602 — — 1.78 — — — — — 49902 — 1.50 49603 — — 2.28 — — — — — 49903 25 0.75 49611 0.38 2.00 1.70 5/32 9 7000 7 5444 49911 — 1.00 49612 — — 1.95 — — — — — 49912 — 1.50 49613 — — 2.45 — — — — — 49913 30 0.75 49621 0.50 2.25 1.88 3/16 15 10000 12 8000 49921 — 1.00 49622 — — 2.13 — — — — — 49922 35 0.75 49631 0.50 2.25 1.97 1/4 25 15500 19 11780 49931 — 1.00 49632 — — 2.22 — — — — — 49932 — 1.50 49633 — — 2.72 — — — — — 49933 — 2.00 49634 — — 3.22 — — — — — 49934 50 0.75 49641 0.75 3.00 2.45 3/8 50 20000 38 15200 49941 — 1.00 49642 — — 2.70 — — — — — 49942 — 1.50 49643 — — 3.20 — — — — — 49943 — 2.00 49644 — — 3.70 — — — — — 49944 QUICK CHANGE FIXTURING - ZERO POINT MOUNTING SYSTEM Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA W18-P1 BALL LOCK® MOUNTING SYSTEM workholding solutions QUICK CHANGE FIXTURING - BALL LOCK® MOUNTING SYSTEM 18 INCH BALL LOCK® COMPONENTS
Back Mount Face Mount Back Mount Installation Dimensions Face Mount 1Cap Screws Supplied with Face Mount Bushings. Liner Bushings for Fixture Plates Liner Dimensions Locating repeatability will determine if one primary and one secondary or two primary liners are needed. With two primary liners, repeatability of ±0.0005" can be maintained if the two holes for receiver bushings are held to a centerline distance of ±0.0002" tolerance. Two styles of receiver bushings are available. Generally, the face mount receiver bushing is utilized in blind hole applications (Slip Fit). The back mount receiver bushing is used in through hole applications (Light Press Fit). Note: Installed bushings should be approximately .012" below subplate surface. See reference below for installation of back mount style bushings. Receiver Bushings Note on Installation of Press Fit Liners & Back Mount Style Receiver Bushings: To alleviate the possibility of binding the shank in the bore, the maximum interference t between bore and bushing O.D. should not exceed .0005". Face Mount Bushing Installation Instructions Back Mount Bushing Installation Instructions Fixture Plate Thickness ±0.005 Shank Diameter (mm) Primary Liner Part Number Secondary Liner Part Number Liner O.D. +0.0000 -0.0004 1.00 30 49722 49822 1.7523 0.75 35 49731 49831 1.7523 1.00 35 49732 49832 1.7523 1.50 35 49733 49833 1.7523 2.00 35 49734 49834 1.7523 0.75 50 49741 49841 2.5025 1.00 50 49742 49842 2.5025 1.50 50 49743 49843 2.5025 2.00 50 49744 49844 2.5025 Fixture Plate Thickness ±0.005 Shank Diameter (mm) Primary Liner Part Number Secondary Liner Part Number Liner O.D. +0.0000 -0.0004 0.50 13 49705 49805 0.7518 0.75 13 49706 49806 0.7518 0.50 16 49707 49807 1.0018 0.75 16 49708 49808 1.0018 0.75 20 49701 49801 1.3772 1.00 20 49702 49802 1.3772 0.75 25 49711 49811 1.3772 1.00 25 49712 49812 1.3772 0.75 30 49721 49821 1.7523 Shank Dia. (mm) Face Mount Part Number Actual O.D. +0.0000 -0.0004 Clearance Drill Diameter E Bore +0.0005 -0.0000 F Depth +0.002 -0.000 G Tap Size & Depth1 H Bolt Circle Diameter 3 PL Equally Space Min. Subplate Thickness D Shank Dia. (mm) Back Mount Part Number Actual O.D. +0.0000 -0.0004 A Depth +0.000 -0.002 B C-Bore ±0.006 C Min. Subplate Thickness D 13 49506 1.3750 11/16 1.3750 0.469 8-32x5/16 0.984 3/4 13 49516 0.7870 .277 1.000 3/4 16 49507 1.4370 13/16 1.4370 0.469 8-32x5/16 1.125 3/4 16 49517 0.8760 .285 1.155 3/4 20 49501 1.6873 13/16 1.6873 0.637 10-32x3/8 1.362 1 20 49511 1.0950 .345 1.280 7/8 25 49502 2.0623 1 2.0623 0.799 1/4-28x1/2 1.644 1-1/4 25 49512 1.3763 .416 1.593 1 30 49503 2.2654 1 3/16 2.2654 0.871 1/4-28x3/4 1.876 1-3/8 30 49513 1.6264 .432 1.906 1-1/4 35 49504 2.6873 1 9/16 2.6873 0.904 5/16-24x7/8 2.178 1-1/2 35 49514 1.8764 .493 2.155 1-5/16 50 49505 3.4998 2 5/32 3.4998 1.239 3/8-24x1 2.916 2 50 49515 2.6269 .621 2.988 1-3/4 QUICK CHANGE FIXTURING - ZERO POINT MOUNTING SYSTEM Phone: 877-426-2504 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com W19-P1 QUICK CHANGE FIXTURING - BALL LOCK® MOUNTING SYSTEM 19 INCH FIXTURE/SUBPLATES workholding solutions BALL LOCK® MOUNTING SYSTEM
Stainless Steel Locating and Clamping Shank Dimensions Each Kit Includes: • Replacement Screw • Locking Balls • Drive Ball • O-Ring Ball Lock® Repair Kits Any Ball Lock® application requires at least two sets of shanks, receiver bushings and liners. The liners are placed into the xture plate to insure extremely accurate positioning. If more than two shanks are required (to provide additional hold down force), omit the liner bushing so that these additional holes will not interfere with your primary locating holes. Stainless Steel Locating and Clamping Shanks • Material: 17-4 PH Stainless Steel • Heat Treat: Rc 40-45 Shank Diameter (mm) A Fixture Plate Thickness ±0.005 Shank Part Number Head of Shank Length Under Head D Hex Wrench Size for Set Screw Maximum Recommended Shank Repair Kit Part Number Height B Diameter C Screw Torque (Ft/lb) Hold-Down Force (lbs) Screw Torque (Ft/lb) Hold-Down Force (lbs) 13 0.50 49605SS 0.25 0.87 1.08 3/32 1.2 750 1 625 49905SS — 0.75 49606SS — — 1.33 — — — — — 49906SS 16 0.50 49607SS 0.32 1.50 1.15 1/8 3 1200 2 800 49907SS — 0.75 49608SS — — 1.4 — — — — — 49908SS 20 0.75 49601SS 0.38 1.75 1.53 1/8 4 3000 3 2250 49901SS — 1.00 49602SS — — 1.78 — — — — — 49902SS 25 0.75 49611SS 0.38 2.00 1.70 5/32 9 7000 7 5444 49911SS — 1.00 49612SS — — 1.95 — — — — — 49912SS 30 0.75 49621SS 0.50 2.25 1.88 3/16 15 10000 12 8000 49921SS — 1.00 49622SS — — 2.13 — — — — — 49922SS 35 0.75 49631SS 0.50 2.25 1.97 1/4 25 15500 19 11780 49931SS — 1.00 49632SS — — 2.22 — — — — — 49932SS — 1.50 49633SS — — 2.72 — — — — — 49933SS — 2.00 49634SS — — 3.22 — — — — — 49934SS 50 0.75 49641SS 0.75 3.00 2.45 3/8 50 20000 38 15200 49941SS — 1.00 49642SS — — 2.70 — — — — — 49942SS — 1.50 49643SS — — 3.20 — — — — — 49943SS — 2.00 49644SS — — 3.70 — — — — — 49944SS QUICK CHANGE FIXTURING - ZERO POINT MOUNTING SYSTEM Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA W20-P1 BALL LOCK® MOUNTING SYSTEM workholding solutions QUICK CHANGE FIXTURING - BALL LOCK® MOUNTING SYSTEM 20 INCH BALL LOCK® COMPONENTS
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